Case Study - Quarry & Aggregate Operations
15 Trucks
Oregon Pumice Quarry
6-Week Build

Beaver Pumice Replaced Paper Dispatch
in 6 Weeks. Enterprise Didn't.

Enterprise dispatch vendors wanted 6 weeks just to finish the discovery phase. ResultantAI delivered a production-ready custom dispatch system - driver app, automated ticketing, real-time dashboard - in 6 weeks total.

The Operation

Beaver Pumice operates a pumice quarry and aggregate delivery business in Oregon. Fifteen trucks. Dozens of deliveries per week across job sites, construction projects, and supply yards throughout the region.

Like most aggregate and quarry operations, their dispatch ran on phones, whiteboards, and paper load tickets. Drivers got job details over the phone. Tickets came back crumpled and sometimes unreadable. The office re-entered everything manually. Invoices went out 2-3 days after delivery.

The operation was profitable - but the administrative overhead was scaling with every truck they added. Adding truck 16 meant adding more dispatch time, more re-entry, more billing delays. The math on growth wasn't working.

Before: The Paper Dispatch Problem

15 trucks
Managed with paper tickets
Every load handwritten, re-entered at end of day
8+ calls/load
Phone calls per delivery
Dispatch, driver, site contact - every time
2-3 days
To invoice after delivery
Waiting on legible handwriting from the field
$0
Real-time visibility
No way to know truck status without calling

The Growth Ceiling

Every operation running paper dispatch hits the same wall: growth requires proportionally more dispatch labor. You can't add trucks without adding someone to manage them. At some point you're paying a dispatcher to shuffle paper instead of running routes.

For Beaver Pumice, the tipping point was clear. The question was whether to buy a $75K+ enterprise system - or build something custom that actually fit how they operated.

Why They Didn't Buy Enterprise Software

Enterprise Timeline

The first vendor needed 6 weeks just for discovery and scoping - before writing a single line of code. Total implementation estimate: 4-6 months.

Enterprise Cost

Ballpark pricing for an operation of their scale: $75,000-$125,000 upfront, plus $2,000-4,000/month in licensing. With zero ownership of the software.

Enterprise Fit

Systems built for ready-mix concrete or large-scale logistics don't map cleanly to pumice aggregate operations. Configuration would have been painful and partial.

Ownership Model

Every enterprise platform means you're renting software indefinitely. Stop paying, lose the system. Beaver Pumice wanted to OWN what they built.

What We Built

Three components. Fully custom. Built for how Beaver Pumice actually operates.

Digital Dispatch Board

One screen. Every truck. Every load. Dispatch assigns loads with drag-and-drop. Drivers see their assignment instantly on the app.

  • Real-time load status per truck
  • Drag-and-drop load assignment
  • Site contact and delivery notes attached
  • Weather and route alerts

Driver Mobile App

Driver opens the app and sees their next load. Tap to confirm. Navigate. Update status. Capture signature. Done.

  • Load details auto-filled - no radio calls
  • One-tap status updates: Loading → Hauling → On Site → Returned
  • Customer signature capture on phone
  • Photo upload for delivery verification

Automated Ticketing

Driver marks delivered. Ticket generates instantly with tonnage, materials, job site, and applicable rates. Exports to QuickBooks.

  • Zero manual data entry on tickets
  • Invoice same day - not 2-3 days later
  • No billing errors from illegible paper
  • QuickBooks sync in real time

The 6-Week Timeline

Week 1
Discovery & Architecture
Mapped Beaver Pumice's exact dispatch flow, load types, ticket requirements, and QuickBooks structure. Agreed on build scope.
Week 2
Dispatch Board Core
Built the core dispatcher interface. Load creation, truck assignment, status tracking. Tested with dispatch staff on live data.
Week 3
Driver App Build
iOS and Android driver app. Load details, status updates, GPS integration. Piloted with 3 drivers on real loads.
Week 4
Ticketing & QuickBooks
Automated ticket generation on delivery completion. QuickBooks API integration for real-time invoice creation.
Week 5
Full Fleet Rollout
All 15 drivers onboarded. Training took 45 minutes per driver. Ran parallel with paper for one week - no paper needed by week's end.
Week 6
Refinements & Handoff
Addressed real-world edge cases from live use. Documentation and admin training delivered. System fully owned by Beaver Pumice.

Results

Dispatch Phone Calls
8+ calls/load
0 calls/load
Invoice Generation
2-3 days
Same day
Load Tickets
Paper + re-entry
Auto-generated
Enterprise Build Time
6 weeks to scope
6 weeks to ship
“Different industry but same dispatch problems. Enterprise systems wanted 6 weeks just to scope it. ResultantAI delivered production-ready in 6 weeks total. Drivers adopted it faster than I expected - and I expected pushback.”
David Chen
Operations, Beaver Pumice - Oregon

The Driver Adoption Question

Every operator asks this before they commit: what if the drivers won't use it?

At Beaver Pumice, the driver population skewed older - several had been hauling for 15+ years and weren't looking for a new workflow. We designed the driver app for exactly that profile: one screen, big buttons, minimal taps. If a driver can read a text message, they can use the app.

Training took 45 minutes per driver. By the end of week 5, all 15 drivers were using the app on live loads. No one reverted to paper. The last holdout - a 22-year company veteran - stopped calling dispatch for load details entirely by day 4.

The data tells you why: the app made their day simpler, not harder. No more waiting for the dispatcher to call back with an address. It was already on their phone.

If You Run Aggregate, Quarry, or Bulk Delivery Operations

This is not a concrete-only system

The Beaver Pumice build started from the same dispatch architecture we use for ready-mix. Aggregate, sand, gravel, pumice, fill - same core problems, same solution pattern.

You own the code

Beaver Pumice owns their system outright. No vendor dependency. No licensing fees. They can self-host it for $0/month or pay for managed hosting.

Same 6-week timeline

This isn't a 6-month ERP project. If your operation is 5-25 trucks, 6 weeks is the target. We've done it.

Running Paper Dispatch?
Let's Fix It in 6 Weeks.

Book a 20-minute assessment. We'll walk through your operation, calculate your exact ROI, and show you what a custom dispatch system looks like for your fleet.

$5K pilot - 2-week delivery
100% money-back guarantee
You own the code
Book 20-Minute Assessment

Also see: Ready-Mix Concrete Dispatch · Wayne Conn Plumbing Case Study